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Manufacturing Quality Engineer
Posted: 05/08/2025
2025-05-08
2025-06-22
Employment Type:
Direct
Industry: Engineering
Job Number: 85568
Job Description
The Manufacturing Quality Engineer will develop, lead, manage, and implement process improvements. They work to solve organizational, production, and service-related problems using the fundamentals of design, lean principles, engineering/quality tools, data analysis and technology.
Job Requirements
Responsibilities:
- Develop, create, and manage manufacturing process flows including QA check points, process sheets, work instructions, and operational methods sheets (OMS) (assembly + test) for company products.
- Develop, create, and manage service process flows, process sheets, rework instructions, and operational methods sheets (OMS) for service, repair, and production management processes.
- Perform first part qualification/inspection of incoming materials, identify, and document non-compliant incoming materials and determine their disposition.
- Apply Quality Engineering tools such as Failure Mode & Effects Analysis (FMEA), Fault Three Analysis (FTA), Root Cause Analysis, Design of Experiment (DOE) etc., to improve products and/or processes related to incoming material, services, and finished products.
- Identify and deploy software tools and systems for monitoring, data collection, and reporting of production and service performance records and data.
- Track, analyze, and provide manufacturing and service performance data (i.e. production control charts, reliability, process capability) to improve processes and monitor and measure progress to target.
- Lead/participate in supplier/CM qualifications and engagements to assess technical competency and general compliance to requirements (material specifications, CTQ's, process control plans, quality agreements, etc.).
- Establish, maintain, and provide training to production staff.
- Maintain compliance with all applicable OSHA and EPA standards.
- Coordinate new product releases with engineering team and review, manage and implement Engineering ECOs into production.
- Develop Production(P)FMEA from results of Design(D)FMEA.
- Measure Run-at-rate, takt time and implement Gauge Repeatability and Reproducibility (Gauge R&R).
- Experience with manufacturing electronics products that conform to IPC-A-610 certification requirements.
- Perform root cause analysis and implement corrective and preventative actions (CAPA) for non-conformances identified during audits or inspections.
- Develop measures of success, track performance, communicate results, develop action plans to improve.
- Lead and coordinate internal ISO 9001 audits, including preparation, execution, findings follow-up, and documentation.
- Support the maintenance and continuous improvement of the QMS in accordance with ISO 9001 standards
- Serve as a key liaison during UL audits and inspections, ensuring product compliance with UL requirements.
- Manage vendor quality relationships, including regular reviews, audits, and continuous improvement initiatives to ensure supplier alignment with ACT's quality standards and objectives.
- Collaborate with suppliers and internal stakeholders to proactively address potential quality issues, streamline communication, and facilitate timely resolution of vendor-related manufacturing challenges
- All other duties as required.
Skills / Other:
- Ability to travel domestically and internationally, up to 50%.
- Ability to communicate information clearly and directly, both verbally and in writing.
- Strong project management skills.
- Analytical thinker.
- Clear communicator. Able to provide training for assembly and service technicians.
- Computer proficiency with MS Office Suite.
- Working knowledge of the Electrical/Electronics manufacturing industry.
- In-depth knowledge of ISO 9001 quality standards and audit processes.
- Experience with UL certification and audits.
- Detailed knowledge in manufacturing processes utilizing Electronic Assemblies, PCBA's construction design/manufacturing, and testing of electronic products.
Experience:
- 5+ Years direct experience with electronic manufacturing.
- Experience with quality control and failure analysis.
- Experience with PLM, PDM, ECO, and BOM tools and processes.
- Experience with statistical tools, including but not limited to, SPC, process capability analysis, DOE, DFSS.
Pay: $90,000 - $95,000/yr
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